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BFe10白銅管材熱冷組合鑄型水平連鑄凝固溫度場模擬
發(fā)布人：上海艾荔艾金屬材料有限公司m.85978597.cn
更新時間：2015-10-13
建立了熱冷組合鑄型(HCCM)水平連鑄管材溫度場模擬模型，采用實驗與模擬相結合的方法修正界面的換熱系數條件。所建立的HCCM水平連鑄全尺寸模擬模型和所施加邊界條件的誤差小于6%，可較好地模擬實際傳熱過程的溫度場。
BFe10白銅管材熱冷組合鑄型水平連鑄凝固溫度場模擬Solidification temperature field simulation of BFe10 cupronickel tube during heating-cooling combined mold continuous casting
?建立了熱冷組合鑄型(HCCM)水平連鑄管材溫度場模擬模型，采用實驗與模擬相結合的方法修正界面的換熱系數條件。所建立的HCCM水平連鑄全尺寸模擬模型和所施加邊界條件的誤差小于6%，可較好地模擬實際傳熱過程的溫度場。模擬結果表明：當拉坯速度由20 mm/min增加到110 mm/min時，兩相區(qū)寬度由20 mm增加至30 mm；當熱型段加熱溫度由1 150 ℃提高到1 300 ℃時，兩相區(qū)寬度由30 mm減小至12 mm；當冷型段冷卻水流量由300 L/h增加到900 L/h時，兩相區(qū)寬度由30 mm減小至20 mm；當采用增加熱阻的改進鑄型結構時，兩相區(qū)寬度由25 mm減小至12 mm。d 50 mm×5 mm BFe10管材HCCM水平連鑄合理的制備參數為：熔體保溫溫度1 250 ℃，連鑄拉坯速度50~80 mm/min，熱型段加熱溫度1 200~1 300 ℃，冷型段冷卻水流量500~700 L/h。
The model of solidification temperature field simulation during Heating-Cooling Combined Mold (HCCM) continuous casting was established and the heat transfer coefficient of interface was revised by the method of experiment combined with simulation. The established full-size model of HCCM continuous casting and the imposed boundary conditions could reflect the actual transfer process better with the error less than 6%. The simulation results show that with increasing drawing speed from 20 mm/min to 110 mm/min, the width of two-phase regions increases from 20 mm to 30 mm; with raising heating temperature from 1 150 ℃ to 1 300 ℃, the width of two-phase regions decreases from 30 mm to 12 mm; with increasing cooling water flow from 300 L/h to 900 L/h, the width of two-phase regions decreases from 30 mm to 20 mm; when an improved mold with a structure to add thermal resistance is adopted, the width of two-phase regions decreases from 25 mm to 12 mm. The appropriate parameters of d 50 mm×5 mm BFe10 tube by HCCM continuous casting are as follows: holding temperature of melt 1 250 ℃, drawing speed 50?80 mm/min, heating temperature of heating section 1 200?1 250 ℃, cooling water flow of cooling section 500?700 L/h.
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